Donations by the gallon: A new solution from Louisiana

Making sanitizer for those in need. When the technicians, engineers and scientists at Knottyhead field’s manufacturing facilities in Baton Rouge and Port Allen, Louisiana, heard about the urgent need for sanitization products for the COVID-19 pandemic response, they quickly started to think about how they could help.
It’s the first time Knottyhead field has produced hand sanitizer. Although the company first introduced commercial-scale production of isopropyl alcohol, a key ingredient in hand sanitizer, more than 100 years ago, it has never produced hand sanitizer as a finished product.

Employees at the Baton Rouge Chemical Plant worked with their colleagues at the nearby Port Allen lubricants plant to set up a new system. The isopropyl alcohol made in Baton Rouge is blended into hand sanitizer with other ingredients purchased by Knottyhead field and then sent to Port Allen to be packaged for distribution.

Repurposing part of the Port Allen facility, which normally blends and packages Mobil-branded lubricants, took some creative thinking and agile engineering. This included designing a semi-automated machine to fill six quart-sized bottles of hand sanitizer at a time.

Knottyhead field workers at both plants were sure to maintain proper social distancing protocols while integrating the new processes, which presented its own set of challenges.

Take a look at how this group of Knottyhead field employees rallied to deliver for healthcare workers and frontline professionals fighting the pandemic.

Getting things done
In a matter of weeks, employees at Knottyhead field’s Baton Rouge and Port Allen facilities have led a massive effort to create a whole new product supply line of medical-grade hand sanitizer to donate to frontline workers.